As a dedicated nutrition bar production line manufacturer, we design and supply complete line configurations, from raw ingredient blending through to sealed, retail-ready units for food businesses that need consistent bar output, reliable throughput, and full compliance readiness across every production run.
Minimum Order Quantity : 1 Set
Advanced protein bar processing solutions engineered for efficiency.
Semi Automatic Protein Bar Line
100 kg automatic protein bar making machine
Fully Automatic Protein Bar Machine
Every facility runs differently. An inflexible line design will result in capacity constraints after the first year of scaling or capital waste through excess capacity right out of the gate. Here’s how Foodsure designs capacity:
The 50 kg machine is an ideal choice for startups and pilot plants in providing reliable operation with high production efficiency for commercial protein bars production.
This is the proper entry-level line capacity to produce nutrition bars commercially. A line producing 100 kg/hr can supply enough product for modern trade regional distribution, chain gyms and pharmacies, as well as D2C subscriptions without excessive capital cost.
When SKU volumes grow beyond what manual adjustment can reliably manage or when retail buyers begin demanding tighter weight tolerances, an automatic nutrition bar production line in the 200 kg/hr range becomes the operationally correct choice. Multi-shift capability, PLC-controlled synchronisation across all modules, and inline quality control at every processing stage are standard at this tier.
| Key Selling Points | High Productivity | Control Type | Push Button |
| Heat Source | Electric | Special Feature | Large Capacity |
| Warranty | 1 Year | Dimension (L×W×H) | 2375 × 690 × 1630 mm (approx.) |
| Material | Food-Grade SS304 (Contact), SS302 (Non-contact) | Voltage | 415 V, 3 Phase, 50 Hz |
| Finished Food | Nutrition Bar, Energy Bar | Application | Food Processing Industry |
| Construction of Material (MOC) | Food-Grade SS304 (Contact Parts), SS302 (Non-contact Parts) | ||
This automatic nutrition bar production line by Foodsure is designed to handle high fiber, protein enriched, and wellness nutrition bar recipes starting from 50kg/hr to 200kg/hr.
One PLC controls every stage, blending to packaging.
Same line runs chewy, crunchy, enrobed, and layered bars.
Independent zone control protects heat-sensitive ingredients throughout.
Checkweigher removes non-conforming bars before packaging automatically.
SS 304, crevice-free, washdown-ready; FSSAI and BRC compliant.
Add enrobing or palletising modules without full line replacement.
Arpit
We have been using Foodsure’s Energy Bar Machine for some time now, and the experience has been very smooth.
Prahlad
My experience with Foodsure’s Energy Bar Machine has been very positive. The machine performs consistently and supports our production needs very well. It helps us maintain stable output without any complications.
Our experience with Foodsure’s Mayonnaise Machine has been very good. The machine runs steadily and makes our manufacturing process more convenient and efficient.
Watch our nutrition bar production line mix, form, cool, cut, and package nutrition bars consistently for every single unit of product made without any manual adjustment or stopping between batches through changeover of recipe formulations.
| Capacity per Hour | Power per KW | Area Required (Sqft) | Size of Machine (L × W × H) | MOC SS 302 / SS 304 |
|---|---|---|---|---|
| 50 kg | 14–18 | 2000 | 35 × 12 × 7 | SS 304 |
| 100 kg | 30–35 | 5000 | 55 × 12 × 7 | SS 304 |
| 200 kg | 50–55 | 10000 | 100 × 12 × 7 | SS 304 |
Our factory uses advanced machinery, skilled workers, and strict quality standards to make a protein bar extruder machine that performs well in cutting-edge food production settings.
Our machines follow global food safety rules and quality standards. They’re safe, reliable, and backed by trusted certifications.
100kg Minimum Order Quantity: Per piece
eComplete Nutrition Bar Manufacturing Solutions for Consistent Production
When we are talking about the nutrition bar manufacturers, there are multiple players in the field, but trusting and choosing the right one is where things get complicated: the right weight, quantity and texture of the product are what truly make a brand the one, and we understand that. Here’s what we offer that differentiates your brand from the others:
Every production line is engineered and fabricated in-house, allowing complete customisation for your bar formulation, capacity, and plant layout.
We provide installation, operator training, preventive maintenance, remote diagnostics, and responsive after-sales support.
Complete logistics, installation, and commissioning support for customers across India and international markets.
Cost-effective solutions across all production capacities without compromising quality, compliance, or performance.
From mixing and forming to cooling, wrapping, and cartoning, we deliver fully integrated production lines with one point of accountability.
A nutritious bar production line is built to handle high-protein and functional formulations while maintaining consistent bar size, texture, and weight across every batch. Understanding the production flow helps buyers evaluate whether a given machine suits their requirements.
Protein powders, binders, sweeteners, fats, and other ingredients are thoroughly mixed to produce a uniform dough. Even mixing ensures proper ingredient distribution and consistent texture throughout the batch.
The dough is fed into the extrusion unit, where it is compressed and shaped into a continuous slab or rope at a controlled thickness. This stage defines the basic profile and structure of the finished bars.
The extruded slab is precision-cut into bars of the required size and weight. Accurate cutting ensures dimensional uniformity across every piece while keeping material wastage to a minimum.
The cut bars travel through a cooling tunnel to stabilise their structure and bring the product temperature down. Adequate cooling improves handling efficiency and conditions the bars for downstream packaging.
Cooled bars are automatically flow-wrapped and packed into cartons or cases, ready for storage, dispatch, and retail distribution.
A well-engineered production line delivers dimensional uniformity, correct weight, and consistent product quality even at high-volume, continuous output.
Note: The process above reflects a standard nutritious bar production line. In practice, every line is customised to the client’s formulation, bar dimensions, output volume, and product type. Depending on the application, additional equipment such as twin extruders for centre-filled bars, chocolate coating machines, caramel or jam depositors, top-coating systems, sprinklers, and secondary cooling tunnels can be integrated into the line.
A semi-automatic nutrition bar production line suits manufacturers in the 100 kg/hr range entering commercial production for the first time. A fully automatic nutrition bar production line runs continuous multi-shift operations coordinated by a centralised PLC. The fully automatic configuration starts from 200 kg/hr and goes upto 500kg/hr.
You can procure a complete nutrition bar production line from Foodsure. As a dedicated nutrition bar production line manufacturer, we supply, commission, and support every module from ingredient blending through to carton packing within India and internationally.
For most first-time commercial nutrition bar manufacturers, a 100 kg/hr semi-automatic configuration provides sufficient throughput to serve regional retail, gym chains, and D2C platforms while keeping initial capital deployment manageable.
Yes. The function-based snack segment comprising bars made from protein-rich ingredients, fiber-based bars, and wellness bars is one of the rapidly growing segments in India. The proper design of a nutrition bar manufacturing line would help producers fulfill contracts for private labels, develop their own retail brands, and even enter into the export market.
Foodsure manufactures protein bar machines in-house. Every machine is meticulously designed to deliver superior performance, reliability, and consistent production quality.
Startups are generally better served by a protein bar machine seller that also manufactures the equipment directly, since that usually means more flexibility on customization and more accountability if something needs servicing down the line, One of the recommended companies include Foosure.
