Protein Bar Contract Manufacturing Setup | Protein Bar Contract Manufacturing Services By FoodSure
Foodsure’s protein bar contract manufacturing setup is suitable for brands looking to get started in the protein bar business and expand at a great rate without the need to start from the ground up. Our Protein Bar Contract Manufacturing Setups Services will assist in the formulation of your bar as well as supply you with all of the necessary machinery which we will also install and schedule your production for efficient operations.
Minimum Order Quantity : 1 Set
₹25,00,000
Key Specifications
Parameter
- Throughput
- Material
- Power
- Control System
- Warranty
- Motors
Value
- 80 – 100 kg/hour
- Food-Grade SS304, Non-contact part SS302
- 15-16 kW (varies by model)
- Delta PLC + HMI
- 1 Year standard
- Crompton, ABB, Havells
Advanced protein bar processing solutions engineered for efficiency.
Choose your Protein Bar Contract Manufacturing Setup Based On Batch Size, Output Target, And Market Plans
50 Kg Protein Bar Contract Manufacturing Setup
Semi Automatic Protein Bar Contract Manufacturing Setup Line
100 Kg Protein Bar Contract Manufacturing Setup Machine
100 kg automatic protein bar contract manufacturing setup
200 Kg Protein Bar Contract Manufacturing Setup
Fully Automatic Protein Bar Contract Manufacturing Setup
FoodSure offers complete configurations for start-ups, growing brands, co-packers, and established food businesses seeking Protein Bar Third-Party Manufacturing and private-label production.
50 Kg/hr Protein Bar Contract Manufacturing Setup
A 50 Kg setup is suitable for new brands entering Protein Bar Contract Manufacturing for the first time, combining mixing, forming, cutting, and packaging in a compact footprint with dependable output. It is ideal for controlled market entry and low-volume trials.
100 Kg/hr Protein Bar Contract Manufacturing Setup
A 100 Kg automatic line is built for manufacturers moving beyond pilot batches, integrating enrobing and cooling stages alongside forming and packaging to reduce manual handling and labour dependency. This is a practical Protein Bar Contract Manufacturing Services solution for scaling brands.
200 Kg/hr Protein Bar Contract Manufacturing Setup
A 200 Kg commercial line supports continuous, multi-shift production with higher automation, suited to brands supplying modern trade and city-wide distribution. This Protein Bar Contract Manufacturing Setup is designed for consistency over longer runs and higher demand.
Protein Bar Manufacturing Setup Overview Specifications
| Key Selling Points | High Productivity | Control Type | Push Button |
| Heat Source | Electric | Special Feature | Large Capacity |
| Warranty | 1 Year | Dimension (L×W×H) | 2375 × 690 × 1630 mm (approx.) |
| Material | Food-Grade SS304 (Contact), SS302 (Non-contact) | Voltage | 415 V, 3 Phase, 50 Hz |
| Finished Food | Protein Bar | Application | Food Processing Industry |
| Construction of Material (MOC) | Food-Grade SS304 (Contact Parts), SS302 (Non-contact Parts) | ||
Key Features of Protein Bar Contract Manufacturing Setup
Engineered as a single coordinated line rather than standalone machines, a properly designed Protein Bar Contract Manufacturing Setup helps maintain consistency from mixing through packaging.
Seamless Stage-to-Stage Handoff
Material moves from mixing through packaging without manual transfer.
Centralized PLC Control
One control system governs mixing, forming, coating, and cooling parameters across the line.
Food-Grade Construction
Built using hygienic SS304 stainless steel across all product-contact surfaces.
Modular Line Design
Enrobing, topping, nitrogen flush, and packaging modules can be integrated as demand grows.
Single-Vendor Accountability
Every stage is engineered, fabricated, and commissioned by one team, reducing integration gaps.
Scalable Manufacturing
Line capacity can be expanded within the same footprint as demand increases.
Ratings & Reviews
Arpit
We have been using Foodsure’s Energy Bar Machine for some time now, and the experience has been very smooth.
Prahlad
My experience with Foodsure’s Energy Bar Machine has been very positive. The machine performs consistently and supports our production needs very well. It helps us maintain stable output without any complications.
Our experience with Foodsure’s Mayonnaise Machine has been very good. The machine runs steadily and makes our manufacturing process more convenient and efficient.
Operating Videos
Watch FoodSure’s Protein Bar Contract Manufacturing Setup in operation, covering mixing, sheeting, cutting, enrobing, cooling, and flow-wrap packaging stages across a continuous production run.
| Capacity per Hour | Power per KW | Area Required (Sqft) | Size of Machine (L × W × H) | MOC SS 302 / SS 304 |
|---|---|---|---|---|
| 50 kg | 14–18 | 2000 | 35 × 12 × 7 | SS 304 |
| 100 kg | 30–35 | 5000 | 55 × 12 × 7 | SS 304 |
| 200 kg | 50–55 | 10000 | 100 × 12 × 7 | SS 304 |
Our Manufacturing Standard
Every Protein Machine Setup that leaves Foodsure’s facility is designed, fabricated, assembled, and validated in-house. Structural components are not subcontracted, and the engineering team that builds the line is the same team that commissions it on site.
Built to Pass Every Audit
Our machines follow global food safety rules and quality standards. They’re safe, reliable, and backed by trusted certifications.
AAHAR & Food Industry Events
Safe Packaging & Worldwide Shipping
Happy Clients
100kg Minimum Order Quantity: Per piece
₹25,00,000
Key Specifications
Parameter
- Throughput
- Construction of Material (MOC)
- Power
- Control System
- Warranty
- Motors
Value
- 80 – 100 kg/hour
- Food-Grade SS304
- 15-16 kW (varies by model)
- Delta PLC + HMI
- 1 Year standard
- Crompton, ABB, Havells
Complete protein bar contract manufacturing solutions, built for efficiency.
Why Manufacturers Choose Foodsure As Their Protein Bar Production Plant Supplier
Setting up a production line is a business decision, not just an equipment purchase. As a trusted Protein Bar Production Plant Supplier, Foodsure combines engineering expertise, customized line design, and dependable technical support to help businesses move from concept to commercial-scale production.
Fully In-house Manufacturing
Every machine in the Protein Bar Contract Manufacturing Setup is designed and manufactured at our in-house facilities, guaranteeing tight control over product quality and uniformity. This system further offers an added advantage to brands interested in Protein Bar Private Label Manufacturing.
Performance Tested Before Dispatch
Every production line is trial-run with the customer’s actual formulas before it is dispatched for Protein Bar Third-Party Manufacturing, ensuring minimal risk during operations and efficient launch into Protein Bar Contract Manufacturing Services.
Installation and operator Training included
The machines for Protein Bar Contract Manufacturing Setup are fully installed and commissioned, including full-scale operator training from Foodsure. This is very useful for brands looking into Protein Bar Private Label Manufacturing and possessing less technical knowledge.
Reliable After-sales Technical support
We are well-equipped to address any technical glitches, maintenance requirements, and support for scaling up of Protein Bar Contract Manufacturing Services, thereby maintaining consistent quality of products when you plan Protein Bar Third-Party Manufacturing.
13+ Years of Experience in the Industry
With Foodsure’s profound experience, we can cater to a broad spectrum of Protein Bar Contract Manufacturing needs for long-term plans and build trust in businesses venturing into Protein Bar Private Label Manufacturing.
Nationwide and Export Service network
We have an excellent service and logistics network that supports the successful delivery of Protein Bar Contract Manufacturing Setup to numerous locations nationally and internationally, also paving the way to potential Protein Bar Third-Party Manufacturing on global fronts.
Start Your Protein Bar Contract Manufacturing
Common Production Problems A Well-Engineered Plant Solves
Most defects in protein bar production do not come from the recipe; they come from a line that is not engineered to hold consistency across stages. A well-planned Protein Bar Contract Manufacturing Setup is designed to reduce these issues before they affect output.
Why does bar weight vary from batch to batch?
Inconsistent bar weight usually traces back to uneven slab thickness at the sheeting stage. If the compression unit is not holding uniform pressure across the full slab width, the cutting stage inherits that variation and passes it through to pack weight.
Why does the coating crack after cooling?
Coating cracks when there is a temperature mismatch between the enrobing stage and the cooling tunnel, causing the coating to set too fast on the outside while the bar core is still warm. Controlled cooling profiles prevent this issue.
Why do bars stick to cutting wires or blades?
This is typically a binder ratio and cutting-tension issue, not only a recipe flaw. Adjustable wire tension and blade spacing help the Protein Bar Third-Party Manufacturing line handle tacky formulations more reliably.
Why does coating show bloom or dullness?
Bloom usually happens when coated bars cool too quickly or unevenly. It is generally a cooling curve problem, not just a coating quality problem.
Why does output drop during long runs?
This is usually a heat build-up issue in the mixer during extended operation, which slowly changes binder viscosity and affects sheeting consistency. A temperature-controlled mixer helps reduce batch-to-batch drift.
Frequently Asked Questions
Space depends on the capacity tier. A 50 Kg/hr line occupies significantly less space than a 500 Kg/hr line.
Yes, a turnkey project covers all the stages from machine fabrication to on-site installation of the entire line, commissioning, and operator training at your site.
Yes. Foodsure is well-equipped to design and fabricate the entire protein bar setup for various products such as whey-based bars, nut-based energy bars or date-based energy bars, including all forms of shaping, different dimensions, and chocolate enrobing and coating.
The cost is mainly determined by the number of machines you plan to integrate, automation level, number of processes, and production capacity of your protein bar manufacturing machine.
We take roughly 3-6 months from the placement of order till the final handover, subject to the type and level of customization you need.
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