We manufacture lines designed specifically for the texture, storage life, and climatic needs of protein snacks manufactured in the Middle East. We are a reputable source of the soft dough protein bar machine for use in the Middle Eastern countries that form the Gulf Cooperation Council.
Standard entry scale for brand growth
Standard entry scale for brand growth
Standard entry scale for brand growth
Every manufacturer’s manufacturing reality in the GCC varies greatly. Applying one capacity tier to each customer results in either inefficient bottlenecks when the demand is high or unnecessary capital expenditure right from day one. This is how Foodsure’s capacity tiers of the turnkey protein bars plant are structured.
The 50 kg/hr machine suits new entrants, boutique health-food brands, and businesses testing the UAE or Saudi Arabian retail, DTC, and private-label markets before moving to larger commercial production.
PRODUCTION WORKFLOW
| Key Selling Points | High Productivity | Control Type | Push Button |
| Heat Source | Electric | Special Feature | Large Capacity |
| Warranty | 1 Year | Dimension (L×W×H) | 2375 × 690 × 1630 mm (approx.) |
| Material | Food-Grade SS304 (Contact), SS302 (Non-contact) | Voltage | 415 V, 3 Phase, 50 Hz |
| Finished Food | Protein Bar, Energy Bar | Application | Food Processing Industry |
| Construction of Material (MOC) | Food-Grade SS304 (Contact Parts), SS302 (Non-contact Parts) | ||
PRODUCTION WORKFLOW
A protein bar production line based on soft dough is designed to maintain moisture, texture, and shape throughout each process phase. Knowledge of the entire process will help GCC customers determine whether the machine is right for their formulation.
Protein powder, syrup, binders, and fat ingredients are mixed into dough with a soft consistency. Control of mixing duration prevents over-mixing to ensure that the dough remains malleable during extrusion.
Conditioned dough enters the protein bar extrusion machine where it gets extruded into a continuous sheet or rope at controlled thickness; this defines the core texture of the protein bar.
Bars of accurate size and weight are cut from the formed sheet. As soft dough is more vulnerable than solid-bar formulations, cutting pressure and speed are specifically controlled to prevent deformation.
Bars are cooled in a temperature and humidity-controlled tunnel; this step is particularly important in the Gulf climate when compared to cooler regions.
Cooled bars are wrapped and cartoned for storage, export, and distribution within the GCC market and beyond.
PRODUCTION WORKFLOW
Foodsure provides integrated food-processing solutions for businesses across different sectors, helping manufacturers establish efficient, hygienic, and scalable production facilities.
PRODUCTION WORKFLOW
Foodsure’s Protein Bar Machine Middle East is designed for manufacturers looking for hygienic, consistent, and scalable equipment for commercial protein bar production across the Middle Eastern market.
PRODUCTION WORKFLOW
Combining manufacturing expertise, engineering capabilities, and technical assistance, Foodsure Machines helps food businesses set up efficient protein bar manufacturing units across the Middle East. From choosing the right production capacity to machine installation and operator training, we support businesses through the key stages of setting up a protein bar production line.
Our Protein Bar Machines are manufactured in-house, allowing us to maintain consistent quality, offer competitive pricing, and provide customized engineering solutions based on your production requirements.
We provide support from machine selection and production line planning to installation, commissioning, operator training, and after-sales technical assistance.
Foodsure Machines are securely packed and shipped through reliable logistics channels to support smooth delivery and installation.
We develop machinery solutions based on production capacity, product specifications, and the operational requirements of the business.
Foodsure machines are designed to provide efficient production, businesses can select machinery according to their current production needs and scale their capacity as demand grows.
Beyond individual machines, Foodsure provides complete Protein Bar Production Line solutions for businesses in the Middle East. Depending on the product and production capacity, the line can include mixing, forming, cooling, cutting, coating, inspection, and packaging equipment.
PRODUCTION WORKFLOW
| Capacity per Hour | Power per KW | Area Required (Sqft) | Size of Machine (L × W × H) | MOC SS 302 / SS 304 |
|---|---|---|---|---|
| 50 kg | 14–18 | 2000 | 35 × 12 × 7 | SS 304 |
| 100 kg | 30–35 | 5000 | 55 × 12 × 7 | SS 304 |
| 200 kg | 50–55 | 10000 | 100 × 12 × 7 | SS 304 |
See how our Protein Bar Machine Middle East works through the complete production process, including mixing, forming, cooling, and cutting. The automated system is designed to maintain consistent bar dimensions and production quality, making it suitable for commercial and industrial food manufacturers.
PRODUCTION WORKFLOW
PRODUCTION WORKFLOW
A soft dough protein bar machine is designed specifically to manufacture and cut chewy bars with high moisture content, such as syrup- or nut butter-based formulations, without cracking or drying out the bars, unlike regular extrusion machines that handle low-moisture formulations.
Foodsure sells protein bar machinery as a manufacturer of protein bar equipment for customers throughout UAE, Saudi Arabia, Qatar, Kuwait, Oman, and Bahrain, including shipping documents and installation.
100 kg/hr semi-automatic line will be an appropriate starting capacity for GCC protein bar producers aiming at regional retail, gym nutrition, or D2C sales, with a subsequent transition to 200 kg/hr fully automated line when order volume requires it.
Standard protein bar production line will consist of mixer and dough conditioner, soft dough forming machine, cooling tunnel, enrober, cutting system, wrapper, and cartoning line that could be assembled into one line by Foodsure.
Yes. Protein bars have growing demand for functional snack foods in UAE, Saudi Arabia, and the whole GCC as a result of increasing popularity of sports and health-conscious lifestyles. High-profit business due to high margins through private labeling, gym sales, and exports.
Protein bar machine prices depend on capacity level, automation, and equipment list; Foodsure offers quotations according to your output capacity, type of bars and export destination.
