Automatic Tomato Ketchup Machine
Fully Automatic Tomato Ketchup Machine
Fully Automatic Tomato Ketchup Machine
Fully Automatic Tomato Ketchup Machine
A Tomato Ketchup Processing Machine in Nepal is made for use by food start-ups, established food producers, contract food processors, and sauces producers who require ketchup processing in large amounts with hygiene. The machine falls under the category of complete processing machines available at Foodsure, as the processing line incorporates tomato washing, pulping, cooking, seasoning, and filling all within a single operation.
Standard entry scale for brand growth
Standard entry scale for brand growth
Standard entry scale for brand growth
Standard entry scale for brand growth
Standard entry scale for brand growth
The Tomato Ketchup Manufacturing Machine in Nepal is offered in five capacities, starting from the pilot-scale manufacturing machine to the complete export-oriented line.
Ideal for new businesses and private label companies in the research phase prior to launching. Recommended for small batch manufacturing of tomato ketchup.
Right for manufacturers who have gone past pilot manufacturing and now require a steady supply. Recommended for regular supply and contract manufacturing orders.
Intended for established food processors with a regular demand each day. Recommended for medium volume production and manufacture of sauces.
Recommended for manufacturers that cater to the retail chains and institutions. Recommended for high volume domestic supply with tight production schedules.
Manufactured for large scale, export oriented plants. Recommended for high throughput manufacturing for regional and export markets.
PRODUCTION WORKFLOW
| Key Selling Points | High Productivity | Control Type | Push Button |
| Heat Source | Electric | Special Feature | Large Capacity |
| Warranty | 1 Year | Dimension (L×W×H) | 2375 × 690 × 1630 mm (approx.) |
| Material | Food-Grade SS304 (Contact), SS302 (Non-contact) | Voltage | 415 V, 3-phase, 50 Hz |
| Finished Food | Tomato Ketchup | Application | Food Processing Industry |
| Construction of Material (MOC) | Food-Grade SS304 (Contact Parts), SS302 (Non-contact Parts) |
PRODUCTION WORKFLOW
The line moves tomatoes from raw material to packed ketchup through connected, food-grade processing stages.
Washing and sorting are done to ensure that any faulty items are sorted out from the raw materials before the next step.
Crushed and pulped tomatoes are processed to create a base pulp which goes directly into cooking stage.
Base pulp is cooked to create concentration with the use of the machine’s steam jacketed vessel.
Spices, sugar, salt and vinegar are mixed with the concentrate to give the final product its characteristics.
Filling and packaging of the ketchup is done in clean conditions. Package design depends on the production needs.
PRODUCTION WORKFLOW
Foodsure provides integrated food-processing solutions for businesses across different sectors, helping manufacturers establish efficient, hygienic, and scalable production facilities.
PRODUCTION WORKFLOW
Built as one of Foodsure’s complete processing machines for dependable, scalable ketchup production.
PRODUCTION WORKFLOW
Foodsure provides commercial ketchup-processing solutions for businesses in the Middle East. Equipment can be selected according to production capacity, product requirements, factory space, automation level, and future expansion plans.
In contrast to out-sourcing, machines are designed and manufactured in-house. Thus, all quality control is ensured in each individual machine.
Services include installation, commissioning, and operation instruction. Buyers will not be left alone to install their machine line.
Machinery is delivered to manufacturers in Nepal. Logistics are organized according to the requirements for commercial import.
Foodsure has designed machinery for different food processing industries. This experience influences design of a ketchup line.
The cooking system used in the machine line is optimized to minimize the energy required per batch. This reduces running costs of the machine.
Capacity, layout, and auxiliary machinery are customizable according to buyers’ production needs.
PRODUCTION WORKFLOW
A live demonstration of the finished products from our Tomato Ketchup machine after running through the full cycle, from pulping to filled output. It gives buyers a direct view of cycle time and finished product consistency before purchase.
| Capacity per Hour | Power (kW) | Area Required (Sqft) | Size of Machine (L × W) | MOC (SS 202 / SS 304) |
|---|---|---|---|---|
| 100 kg | 15–18 kW | 2000 | 35 × 12 × 12 | SS 304 |
| 200 kg | 20–25 kW | 5000 | 55 × 12 × 12 | SS 304 |
| 500 kg | 35–40 kW | 10000 | 65 × 12 × 12 | SS 304 |
| 1000 kg | 70–80 kW | 15000 | 100 × 20 × 12 | SS 304 |
| 2000 kg | 80–100 kW | 15000 | 150 × 30 × 12 | SS 304 |
PRODUCTION WORKFLOW
PRODUCTION WORKFLOW
The machine is available in 5 levels of capacity, starting from 100 kg/hr and up to 2000 kg/hr. The buyer chooses the level depending on his production target.
Yes, seasoning and mixing settings may vary depending on recipe of the product. Consistency of the batch will remain the same.
Whole line includes washing machine, pulper, cooker, seasoning machine and filler, and may include Tomato Ketchup Machine in Nepal. It depends on product range of the buyer.
Yes, the machine is designed for commercial-scale manufacturers, contract manufacturers and sauce manufacturers in Nepal.
Yes, it is possible to customize the capacity, layout and auxiliary equipment according to production requirements. It includes integration with standard Tomato Ketchup Machine line.
