That Simplifies Production and Boosts Output
Creating protein bars with perfect structure and texture takes more than just a recipe . It takes precision. Our protein bar manufacturing machines are built for consistency, delivering flawless results batch after batch. From mixing to forming and finishing, we ensure every step runs seamlessly. Plus, with our local team in Pune, you get reliable on-site technical support to maintain quality and keep production running smoothly.
Turn your protein bar ideas into reality. Request a machine quote today and start producing delicious, crunchy bars with ease.
A single-screw extruder is a machine that uses a rotating, helical screw positioned in a heated barrel to melt, mix, and transport raw materials (i.e., powders and granules) forward. It relies on the application of pressure and shear forces to continuously generate the same form of product (e.g., bar or profile), as that product exists in the shape of the exit die. This technology is most noticeable due to its simplicity to operate, efficiency, and low costs.
This option is generally ideal for teams looking to experiment at a low cost. They can be viewed as a perfect environment for pilot programs, testing, or prototyping R&D, or low-fidelity, small-scale manufacturing in Pune. You can experiment, iterate, and develop your formulations while considering cost, footprint, and energy usage, but what it ultimately allows is the change from an idea to a product, without your ownership and confidence to launch it.
The best multi-functional solution at a mid-tier price to grow a business. Solid versatility and moderate utilization efficiency, this unit is designed for the owner transitioning away from a manual operation. It can run continuous production or product changeovers, making it a better capital investment for the current manufacturers that are trying to increase their utilization in their manufacturing process.
Designed for high-volume industrial manufacturing, this energy bar production line provides maximum throughput for large companies and co-packing operations. It provides a high level of quality assurance while being capable of continuous operation to meet large contracts and lower unit costs. It is the benchmark for maximum efficiency and high-volume supply to global markets.
A twin-screw extruder uses two intermeshing screws that rotate in a barrel to transport, mix, heat, and compound material continuously. It is very modular, which supports different screw designs (co-rotating or counter-rotating) that could provide enhanced mixing, kneading, and more exact control of shear. Some common applications for twin-screw extruders are polymer compounding, food processing.
This piece of the nutrition bar-making machine is ideal for the purposes of developmental research, transitional applications, and production settings. It is going to give you lots of flexibility in scale-up without compromising quality. Your melt is consistent with a twin-screw system, and your output is just as consistent, which is how you want every batch to be. You ultimately know that you will be able to move from R&D to real commercial runs, confidently, and with ease.
This piece of the nutrition bar-making machine is ideal for the purposes of developmental research, transitional applications, and production settings. It is going to give you lots of flexibility in scale-up without compromising quality. Your melt is consistent with a twin-screw system, and your output is just as consistent, which is how you want every batch to be. You ultimately know that you will be able to move from R&D to real commercial runs, confidently, and with ease.
This is a type of machinery that has been designed for heavy, continuous production. It’s built to serve manufacturers when high throughput is desired and consistency is critical. Automatic controls and modular construction allow the automatic protein bar line to be adjusted for performance as needed while the system runs unattended. In plain English, this means you can count on industrial performance and reliability able to sustain large snack or compound production day after day.
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Feature
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Start-up machinery
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Commercial Machinery
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Automation
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Semi-Automatic
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Fully Automatic
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Capacity
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50 - 200 kg/hr
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50 - 500 kg/hr
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Power Load
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10 - 40 KW
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20 - 65 KW
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Area Required: sq Feet
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1000 - 2500 sq feet
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1500 - 4000 sq feet
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Size of the Machine: L x W (Feet) approx.
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8 ft × 4 ft
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8 ft × 4 ft to 200 ft × 12 ft
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Material
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Stainless Steel SS 202 / SS 304
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Food Grade Stainless Steel SS 304
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Semi-automated machines are less expensive initially and can be more easily adapted for small to mid-sized plants, but require significant labor to run the ingredients through the machines, transfer the bars after they are formed, and package the bars. The semi-automated process is slower than a fully automated process, but is very consistent on a day-to-day basis, and still depends on operator skill to manage variations.
While fully automated machines will have a higher capital cost up front, they have a fully integrated process from mixing, all the way through final packaging, with minimal human involvement required. Automation will provide a major increase in throughput potential in comparison to semi-automated or manual production, will provide more reliable bar size and weight, and will make a major reduction in overall labor costs to run the equipment.
We work with you to figure out exactly what you need, even if that’s a single protein bar making machine for startups or a full production setup. We’re not here to sell you more than you need. We ask the right questions, dig into your goals, and match you with systems that fit the way you want to grow.
Let’s be honest: your equipment should work as hard as you do. That’s why every protein bar machine we build is made to last and made to deliver. We stick to strict quality checks at every step, so when it lands in your facility, it just works clean, consistent, and made for real production.
We make sure your protein bar machine gets to you safely, on time, and set to run. From careful packing to on-site setup, every step is handled with precision so you can get to work without the usual delays
What this means is we don’t just sell you a protein bar machine; we stay with you long after it’s up and running. When something needs fixing or fine-tuning, our technical team is quick to step in, solve the problem, and keep your line moving. That’s how trust is built.
FAQs
Everything you need to know about our protein quality, supply, and delivery answered
The protein bar machine market is developing. There are many branded, startup, and local manufacturing organizations that want to sell healthy snacks.
You will need to obtain FSSAI registration, as a local food licensing requirement here in Pune, for commercial manufacturing.
Machines will not be certified if they are adjustable. If they are food-safe machines made from SS304 or SS316, then they will receive CE certification.
A production setup at a small scale would start from ₹5-10 lakh, including the level of automation adopted, batch size, and ingredient systems.
Typical capital costs would be for machinery, ingredients, packaging supplies, utility, and FSSAI / GST registration costs.
Our protein bar machines are trusted worldwide — from the USA to Oman, Zambia to Bangladesh.
We help you select the ideal food machine for your business requirements.
