Scale Your Protein Bar Business
Selecting protein bar equipment from Noida changes the game for your business. It takes what used to be small-batch experiments and turns them into fully automatic production. Every bar comes out consistent in taste, shape, and quality, and the machine is straightforward to operate. What that means is you get a faster production, lower costs, and the freedom to focus on growing your brand exactly the way you imagined.
Turn your protein bar ideas into reality. Request a machine quote today and start producing delicious, crunchy bars with ease.
The screw extruder from Noida is made for precision and simplicity. It shapes cold-formed protein bars from pre-mixed, sticky dough while keeping nuts and seeds intact. Every bar is consistent in weight and texture. It cleans fast, changes diets easily, uses less energy, and is easier to maintain than a twin-screw system. Smaller manufacturers can scale their production reliably, without the extra hassle.
This 50 kg/hour single-screw extruder is all about precision and efficiency for high-viscosity foods like protein bars. The low-compression, variable-pitch screw moves sticky, dense dough without breaking it. keeping nuts, seeds, and delicate ingredients intact. Multi-zone jacketed cooling manages temperature, while high-torque servo motors maintain steady, reliable flow.
PLC automation and loss-in-weight feeding make bar weight and texture consistent. Allow fast recipe swaps, and simplify cleaning. All of this comes in a hygienic stainless steel design made for dependable, high-quality production.
This 100 kg/hour single-screw extruder is built for precision. It handles sticky, high-viscosity doughs like protein and granola bars without breaking delicate ingredients. The modular screw zones and multi-zone thermoregulated barrel control flow and temperature. While servo-controlled cutting, a starve-fed hopper, and PLC automation keep every bar consistent in weight and texture.
Polished stainless steel and quick-release dies make cleaning easy. It fits smoothly into full production lines. With mixers, cooling tunnels, and packaging for continuous, hygienic, commercial-quality output.
A 200 kg/hour single-screw extruder is more than just industrial equipment. It’s a flexible tool for plastics, polymers, silicone rubber, and food products like snacks or protein bars. Here’s the thing: its performance depends on screw geometry. Length-to-diameter ratio, and the specific mechanical energy applied.
These determine how well materials mix, melt, and reach uniform consistency. Advanced screws often include barrier flights. Maddock or pin mixing sections and venting zones to handle moisture or volatiles effectively.
Imagine your twin-screw extruder as the engine driving your production. It heats, mixes, and shapes materials with precision. Co-rotating screws crank up mixing efficiency. While counter-rotating screws handle high-pressure needs. What this really means is consistent, reliable processing for food, plastics, or specialty products. Every batch comes out right, every time.
The 50 kg/hour extruder isn’t just a machine; it’s a pilot-scale lab for real-world production. Modular barrels and interchangeable screws let you adjust L/D ratios, feeding, kneading, and venting without fuss. High-torque drives and precise temperature control handle thick, high-filler mixes with ease.
Built-in sensors track melt viscosity, temperature, and rheology. While a gravimetric feeder ensures every gram counts. You can easily experiment, refine, and scale your process confidently. Producing consistent, high-quality results every time.
The twin-screw extruder is rated at 100 kg/hour capacity. The capability for prototyping, control, and repeatability through the entire process. Customizable modular barrel and screw sections allow. For different levels of mixing, kneading, and/or melting based on the material used.
The diameter of the co-rotating screws allows for all of the material to progress. As well as high torque gearboxes to accommodate the addition of heavy or viscous compounded materials.
The twin-screw extruder has an industry-leading. Work-through ability of 200 kg/hr for industrial processing. The twin screw extruder can process polymers and food. Pharmaceuticals with both high capacity and stability in the industrial throughput. This twin-screw extruder has adjustable segmented screws, looks, and designs to shear and mix. Combining more melted material and mixing.
It has a modular barrel with segmented screws adjusted to shear, mix, and melt properties. Which, through the barrel of the machine, consistently has even snarl flows.
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Feature
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Start-up machinery
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Commercial Machinery
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Automation
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Semi-Automatic
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Fully Automatic
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Capacity
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50 - 200 kg/hr
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50 - 500 kg/hr
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Power Load
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10 - 40 KW
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20 - 65 KW
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Area Required: sq Feet
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1000 - 2500 sq feet
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1500 - 4000 sq feet
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Size of the Machine: L x W (Feet) approx.
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8 ft × 4 ft
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8 ft × 4 ft to 200 ft × 12 ft
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Material
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Stainless Steel SS 202 / SS 304
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Food Grade Stainless Steel SS 304
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Our nutrition bar manufacturing machine, which can run between 50–200 kg/hr, is different than smaller industrial-type lines. These machines are designed specifically for experimentation. They are semi-automatic and compact. As well as being flexible to accommodate new formulations. We run a small batch or test a product without tying up significant amounts of capital. Our commercial lines are all about scale and repeatability. Fully automatic and able to produce 500 kg/hr. Our commercial lines are designed for continuous, high-throughput production. Upstream & downstream process integrations, and with specific hygiene requirements. (all food contact surfaces are food-grade stainless steel)
What this actually means is that you can start small, reduce risk, and price point. Once the process is proven out, you can scale up without significant overhead. We also preserve key metrics to ensure that the specific mechanical energy is the same. So that performance and quality are equivalent and consistent.
We work with you to figure out exactly what you need, even if that’s a single protein bar making machine for startups or a full production setup. We’re not here to sell you more than you need. We ask the right questions, dig into your goals, and match you with systems that fit the way you want to grow.
Let’s be honest: your equipment should work as hard as you do. That’s why every protein bar machine we build is made to last and made to deliver. We stick to strict quality checks at every step, so when it lands in your facility, it just works clean, consistent, and made for real production.
We make sure your protein bar machine gets to you safely, on time, and set to run. From careful packing to on-site setup, every step is handled with precision so you can get to work without the usual delays
What this means is we don’t just sell you a protein bar machine; we stay with you long after it’s up and running. When something needs fixing or fine-tuning, our technical team is quick to step in, solve the problem, and keep your line moving. That’s how trust is built.
FAQs
Everything you need to know about our protein quality, supply, and delivery answered
The cost will depend on capacity and automation; however, they generally range from ₹10-15 lakh. Most small and medium machines will be under this range.
Profitability will depend on size, formulation, and point of distribution. However, if you are consistently producing protein bars, you can expect decent profit margins for a small to medium-sized unit.
The bars contain premium high-nutrient. Specialty ingredients will have a higher gross profit margin.
Generally, 20% to 40% depending on ingredients, packaging, and brands.
An operator would normally put in a mixture, it would extrude, form, and sometimes cut in an assembled production way. So that all the mixing is consistent every time.
Our protein bar machines are trusted worldwide — from the USA to Oman, Zambia to Bangladesh.
We help you select the ideal food machine for your business requirements.
