Makhana is now a ₹4,500+ crore global superfood, growing at 20% yearly, but most brands still struggle with uneven roasting, high wastage, and low output. So what’s the smarter investment: High-Capacity vs Small-Scale Makhana Machines? This guide breaks down the real differences, costs, ROI and reveals which system fits your business best with Foodsure Machines.
The Growing Business Of Makhana Processing In India
Over the past few years, the consumption of makhana has seen a rapid increase due to rising health awareness and demand for organic snacks.
- India produces more than 90% of the world’s makhana, with Bihar alone contributing to over 80% of this production.
- From a volume perspective, makhana has experienced a growth of 8.84% CAGR during the period from 2018 to 2023 in India. It is expected to expand at a CAGR of 6.86% from 2024 to 2030.
- In terms of value, the Indian makhana market has recorded a CAGR of 39.33% between 2018 and 2023 and is expected to grow at a CAGR of 15.76% from 2024 to 2030.
With the increasing market insights of makhana, we know how important makhana is to grow your business, and with that, perfect makhana processing machines are also. So now, let’s understand High-Capacity vs Small-Scale Makhana Machines: which one fits your business?
High-Capacity Makhana Machines In India
For the entrepreneurs who want to expand their makhana business, reach export standards, or advance the makhana production process, high-capacity makhana machines are perfect. These machines offer industrial-grade efficiency and are built to handle large volumes consistently.
Technical Specifications
- Production Capacity- 100 – 300 kg/hr
- Motor Power- 40 – 75 kW
- Material Used- SS 304 (Stainless Steel)
- Voltage Requirements- 440 V
- Automation Level- Fully Automatic makhana machine
Benefits of High-Capacity Makhana Machines in India
- Rapid ROI from high production volumes.
- Reduced dependency on labor.
- Precise roasting and uniform popping quality.
- Increased safety, hygiene, and compliance with export norms.
- Scalable setup for expansion.
High-capacity makhana machines are best suited for
- Large-scale makhana exporters
- Food processing units
- B2B suppliers
- Government-affiliated Farmer-Producer Organizations (FPOs)
Small-Scale Makhana Machines In India
If you are planning to start a small makhana factory or begin with a limited investment, a small-scale makhana machine is a perfect choice. These machines are specifically made for new entrepreneurs and small machinery for home business on a limited budget.
Technical Specifications:
- Production Capacity- 80 – 100 kg/hr
- Motor Power- 3-6 kW
- Material Used- SS 304 (Stainless Steel)
- Operation- Manual to Semi-automatic Makhana Machine
- Roasting Temperature- Adjustable temperature, mostly between 120°C to 180°C, depending upon machine and batch size
- Voltage Requirements- 220 V
Benefits of Small scale Machines in India
- Easy to use, even for beginners, with simple controls.
- Enable uniform roasting, preserving nutrition, and crispiness.
- Durable, hygienic, and made from food-grade stainless steel.
- Produce high-quality makhana with consistent flavor and texture.
- Reduce labor costs and increase productivity for small businesses and farmers.
Small-scale makhana machines are best suited for:
- Rural Self-Help Groups (SHGs)
- Home-based entrepreneurs
- Cottage industries
- Government-supported MSME projects
High-Capacity vs. Small-Scale Makhana Machines
| Categories | Small-Scale Makhana Machines | High-Capacity Makhana Machines |
|---|---|---|
| Production Capacity | 80-100 kg/hr | 100-300 kg/hr |
| Motor Power | 3-6 kW | 40-75 kW |
| Material Used | SS 304 | SS 304 |
| Voltage Requirements | 440 V | 220 V |
| Automation Level | Manual to Semi-automatic | Fully automatic |
| Operation Mode | Batch or continuous roasting, simple controls | Continuous roasting with integrated flavouring and cooling |
| Roasting Temperature | Adjustable, 120°C–180°C | Precisely controlled, adjustable for uniform roasting |
| Energy Efficiency | Energy-efficient for small-scale operations | High, designed for industrial-scale cost savings |
| Machine Size | Compact, suitable for limited space | Larger footprints |
| Ideal For | Small businesses, startups, local producers | Large industrial units, commercial manufacturers |
| Additional Features | Basic flavouring and roasting functions | Integrated grading, seasoning applicators, cooling conveyors |
| Cost | Lower investment, affordable for small enterprises | Higher investment due to scale and automation |
How To Choose The Right Machine For Your Makhana Business?
Making the right investment decision depends on several factors:
-
Market Size & Demand
If you serve a small-town market, a small machine may suffice. For supermarkets or international buyers, higher capacity and automation ensure consistent quality.
-
Capital Investment
Small-scale makhana machines are affordable and good for testing the business. High-capacity machines need more investment but offer faster returns if you have financial support.
-
Manpower Availability
Small machines need more manual labor. High-capacity machines reduce labor costs through automation.
-
Future Expansion
If you plan to grow, export, or launch branded products, it’s better to invest in scalable, high-capacity machines from the start.
To know more about High-capacity vs Small-scale makhana machines that will be perfectly suitable for your makhana business, contact us Today!
Why Choose Foodsure Machines For Your Makhana Business?
At Foodsure Machines, we don’t just manufacture equipment; in fact, we offer turnkey makhana processing solutions that are customized to your makhana business goals.
Our expertise includes
- Custom-built Machines- Designed for your exact production requirement
- Installation & Setup- Complete on-site installation and plant layout assistance
- Operator Training- Hands-on training for your workforce
- After-sales Support- Regular maintenance and emergency support
Trusted by 45+ Food Entrepreneurs
- With 45+ project executions and an equal no. of happy customers, we are proud to serve our roasted makhana machines in Bihar, Gujarat, Delhi NCR, and other states.
- Proudly provides machines in 5+ countries, our key export destinations include Oman, Zambia, USA, Bangladesh, Sri Lanka, Riyadh, India, and many more countries.
Ready to Start Your Makhana Business?
Foodsure Machines is your one-stop solution for the makhana processing machines that are modified to meet your business needs. From installation to after-sales, you have full support and guidance from our side. Get in touch with Foodsure Machines today.
Frequently Asked Questions
Q1. Which is more profitable: high-capacity or small-scale makhana machines?
High-capacity machines give higher long-term ROI, while small-scale setups offer faster low-investment returns.
Q2. How much does a high-capacity makhana machine cost?
Typically ₹8–25 lakhs depending on automation and output.
Q3. What is the ideal machine size for a new makhana startup?
A small-scale 50–100 kg/hr machine is best for beginners.
Q4. Which machine delivers the best roasting consistency?
High-capacity machines offer superior uniform roasting with low wastage.
Q5. What is the output of a small-scale makhana machine?
Around 50–150 kg/hr depending on model.
Q6. How much can a high-capacity machine produce per hour?
300–1,000+ kg/hr based on configuration.
Q7. Which company offers the best makhana machines in India?
Foodsure Machines is known for consistent quality, automation, and high ROI.
Q8. What factors decide whether I need a high-capacity machine?
Your demand, target output, investment budget, and scalability plans.
Q9. Which machine reduces labor costs the most?
High-capacity automated lines cut labor use by up to 60–70%.
Q10. Are small-scale machines suitable for premium-quality makhana?
Yes, if you pick a machine with controlled heating and stable airflow.
Q11. What’s the main advantage of high-capacity machines?
They deliver uniform quality at large scale with minimal wastage.
Q12. What’s the biggest drawback of small-scale machines?
Lower hourly output, making scaling slower for high-demand brands.
