Where Precision Engineering Meets Food Innovation
Coimbatore is a hub of engineering and innovation, as well as a great place to search for your next unique machinery. In particular, for entrepreneurs entering the health and nutrition space, Coimbatore offers a strong ecosystem of high-quality, competitively priced protein bar machines.
Turn your protein bar ideas into reality. Request a machine quote today and start producing delicious, crunchy bars with ease.
A single screw extruder based in Coimbatore is a great choice for consistent shaping of protein bars, which can sometimes be sticky dough. The protein bar production line is easy to use, reliable, and has a good cost for small to mid-level production of protein bars. You can adjust the thickness and size.
If you’re just getting started in production, the 50 kg/hour single-screw extruder is a small-scale, manageable way to kick off production without a large capital investment. It is small-sized and functional, and it is able to extrude sticky high-protein doughs that might be hard to extrude with smaller-sized extruders from local suppliers.
As your sales start to grow, the next incremental extruder is the 100 kg/hour extruder. The 100 kg/hour extruder is a volume machine, but it is efficient, easy to use. Most protein bar manufacturing in Coimbatore is made to do a good job of mixing, to tightly control the extrusion process.
When you have a large existing factory, it can be unitized for continuous high volume. It is efficient day in and day out, and made for continuous usage, with the corresponding automation downstream to cool and package. This protein bar production line is the strength of Coimbatore, where equipment is made for longer hours than for extra efficiency.
A twin-screw extruder is utilized in Coimbatore for protein bar plants as an efficient means to mix, knead, and process a protein dough with high viscosity, while shaping it into protein bars of standard size. In the Coimbatore area, there are a number of manufacturers and suppliers of food-grade stainless steel twin-screw extruders.
This twin screw extruder has difficulty operating, and it is ideal for launching it or simply changing formats. It bar processing line gives states an optimal and complete control over the mix that you have created while developing and incorporating ingredients (i.e., nuts, dates, plant proteins, etc.). The food-grade stainless steel design assures you are not only being efficient and compliant while making these mixes.
As your product starts to move in the market, we can easily transfer you to the 100 kg/hour version, which will take you to the next generation, as packaging. But give you the same control, same accuracy, just bigger volume, day in and day out. Additionally, you can also integrate with small cool or cutting units to provide a compact unit.
The 200 kg/hour extruder is an industrial, scale-up extruder that is designed for continuous production. The protein bar manufacturing equipment is automated for controlling, cooling, and downstream processes (coating, packaging, etc.), so it all becomes uncontrollable. The snack bar production line warrants at this level, from Coimbatore, particularly, are about reliability of output, easier servicing, and high run time.
|
Feature
|
Start-up machinery
|
Commercial Machinery
|
|---|---|---|
|
Automation
|
Semi-Automatic
|
Fully Automatic
|
|
Capacity
|
50 - 200 kg/hr
|
50 - 500 kg/hr
|
|
Power Load
|
10 - 40 KW
|
20 - 65 KW
|
|
Area Required: sq Feet
|
1000 - 2500 sq feet
|
1500 - 4000 sq feet
|
|
Size of the Machine: L x W (Feet) approx.
|
8 ft × 4 ft
|
8 ft × 4 ft to 200 ft × 12 ft
|
|
Material
|
Stainless Steel SS 202 / SS 304
|
Food Grade Stainless Steel SS 304
|
A semi-automated option is going to be the easier first step because it will be lower cost and fits in initially for smaller and or recipe sizes. Typically, you are going to be able to get about 500 – 800 bars per hour, which is still a good starting production amount for local sales.
Then you grow, and there is more demand. A fully automated machine option is less daunting when consistency of quality is not required. A fully automated system does it all – mixes, forms, cuts, cools, and packs all in an efficient flow from batch to batch. Your general good production amount is going to be from 2,000 to 5,000 every hour, and you will have taken out a good amount of your labor costs.
We work with you to figure out exactly what you need, even if that’s a single protein bar making machine for startups or a full production setup. We’re not here to sell you more than you need. We ask the right questions, dig into your goals, and match you with systems that fit the way you want to grow.
Let’s be honest: your equipment should work as hard as you do. That’s why every protein bar machine we build is made to last and made to deliver. We stick to strict quality checks at every step, so when it lands in your facility, it just works clean, consistent, and made for real production.
We make sure your protein bar machine gets to you safely, on time, and set to run. From careful packing to on-site setup, every step is handled with precision so you can get to work without the usual delays
What this means is we don’t just sell you a protein bar machine; we stay with you long after it’s up and running. When something needs fixing or fine-tuning, our technical team is quick to step in, solve the problem, and keep your line moving. That’s how trust is built.
FAQs
Everything you need to know about our protein quality, supply, and delivery answered
A small-scale to medium-sized protein bar production facility in Coimbatore typically costs around ₹10 to ₹25 lakhs. The exact cost will depend on your production aim and how automated you want your line to be.
You will need some combination of a mixer, an extruder, a cooling conveyor, a bar cutter, and a packing machine. The upside is that there are equipment manufacturers in Coimbatore who will supply any and all of this equipment, as well as service and spare parts.
Yes, once you have set up a steady production line and a successful sales channel, you will be looking at margins of approximately 25 to 40 percent. The health snack and food segment is not slowing down any time soon.
It is a pretty basic process: mix, extrude, cool, cut, and package. Each stage must be controlled and timed; however, once it is controlled, it runs very smoothly.
Everything starts with mixing. You are combining proteins, binders, and flavors into a uniform dough.
Our protein bar machines are trusted worldwide — from the USA to Oman, Zambia to Bangladesh.
We help you select the ideal food machine for your business requirements.
