That Transforms Small Units into Strong Brands
In Bhopal, the need for Protein Bar Manufacturing Equipment is rising alongside the growing demand for healthy, convenient snacks. High-protein products are driving this momentum even further. Manufacturers who can deliver high-output Protein Bar Making Machines built for quality and consistent performance are best positioned to benefit from this surge.
Turn your protein bar ideas into reality. Request a machine quote today and start producing delicious, crunchy bars with ease.
The mixed brittle, sticky dough is formed into consistent protein bars with a single-screw extruder. This gently forms the dough with a rotating helical screw and die. It is favored for its simplicity and lower cost. As well as its ability to maintain the nuts/seeds in the final product.
Often known as a start-up or semi-commercial machine. This extruder is made for small production runs, recipe testing, or pilot runs. Its smaller footprint, straightforward operation, and capability of reliably processing pre-mixed, sticky. Filled doughs mean you will be able to achieve consistent quality in your bars.
A commercial machine with moderate throughput. This extruder can provide a balance between throughput & controllability. It is aimed primarily at small to mid-size companies that can depend on reliable production every day. It usually has a larger, wider screw and a more powerful motor. To support heavy throughput and process stability for several recipes.
A high-capacity industrial machine designed for continuous, heavy-duty, all-day package production. Typically supplied with PLC controls for accuracy and increased power requirements (usually 25 kW or more). This machine is usually part of an automatically cooled and packaged product line.
When processing dense, sticky protein bar doughs. A twin screw extruder works exceptionally well due to its intermeshing screws that provide the high-shear mixing. A steady application of pressure is required to ensure the ingredients. These are uniformly blended before forcing the mass into a continuous, uniformly shaped rope for cutting.
Typically referred to as a small or lab-scale extruder. The machine can be used for research and development/testing new formulations. Small batch production that requires small amounts of raw material.
This is a pilot-scale or mid-size machine. Where the capacity is applicable for process optimization and for small to medium continuous production runs. Where there is the goal of transitioning from R&D to full commercial scale.
This is a commercial protein machine that is intended for continuous high-volume industrial production. As such, it is typically used for the production of goods like puffed snacks. Plastic compounds that can be produced continuously. Food-based products can be produced in larger batch sizes.
|
Feature
|
Start-up machinery
|
Commercial Machinery
|
|---|---|---|
|
Automation
|
Semi-Automatic
|
Fully Automatic
|
|
Capacity
|
50 - 200 kg/hr
|
50 - 500 kg/hr
|
|
Power Load
|
10 - 40 KW
|
20 - 65 KW
|
|
Area Required: sq Feet
|
1000 - 2500 sq feet
|
1500 - 4000 sq feet
|
|
Size of the Machine: L x W (Feet) approx.
|
8 ft × 4 ft
|
8 ft × 4 ft to 200 ft × 12 ft
|
|
Material
|
Stainless Steel SS 202 / SS 304
|
Food Grade Stainless Steel SS 304
|
The semi-automated machine systems are more desirable for new enterprises and smaller operations. Since they provide greater flexibility in altering product recipes at a much lower capital cost. Semi-automated systems require one to two operators to feed and package the product.
They produce at a lower rate than fully automated systems (500-800 bars/hour for this example). Fully automated lines have a much higher capital cost. But lower labor costs because a fully automated protein bar line allows for a higher rate of output. At full capacity for a longer period of time (1,000-5,000+ bars/hour, for example). It provides higher levels of consistency in the finished product.
We work with you to figure out exactly what you need, even if that’s a single protein bar making machine for startups or a full production setup. We’re not here to sell you more than you need. We ask the right questions, dig into your goals, and match you with systems that fit the way you want to grow.
Let’s be honest: your equipment should work as hard as you do. That’s why every protein bar machine we build is made to last and made to deliver. We stick to strict quality checks at every step, so when it lands in your facility, it just works clean, consistent, and made for real production.
We make sure your protein bar machine gets to you safely, on time, and set to run. From careful packing to on-site setup, every step is handled with precision so you can get to work without the usual delays
What this means is we don’t just sell you a protein bar machine; we stay with you long after it’s up and running. When something needs fixing or fine-tuning, our technical team is quick to step in, solve the problem, and keep your line moving. That’s how trust is built.
FAQs
Everything you need to know about our protein quality, supply, and delivery answered
Local manufacturers of protein bar machines in Bhopal. Directly will be less common with suppliers being more general for a range of food processing equipment.
The startup should consider investing in a semi-automatic or small-capacity top extruder. Cutter machines that could be more budget-friendly.
Semi-automatic or small-scale machines can have a starting price. The estimated range is anywhere from ₹4,00,000 to ₹6,50,000. But it can vary dramatically with capacity and features.
A complete protein bar production line will include. But not limited to: mixing/ blending machine; extrusion machine ( shaper); cutting machine. Possibly a coating and packaging machine.
Buyers can look for local food machinery “manufacturers/dealers in Bhopal”. Find buyers through “industrial” hubs with the B2B directory.
Our protein bar machines are trusted worldwide — from the USA to Oman, Zambia to Bangladesh.
We help you select the ideal food machine for your business requirements.
