Build Your Own Nutrition Manufacturing Line
If you're serious about building your protein bar business in Nashik, here's the deal - efficiency is more essential than ever before. Our protein bar machines are designed for speed, precision, cleanliness, and reliability to produce high-quality products without wasting time or good ingredients. Let's start with the fundamentals of getting your production up and running smoothly.
Turn your protein bar ideas into reality. Request a machine quote today and start producing delicious, crunchy bars with ease.
A single-screw extruder is really straightforward. The one rotating screw, in a heated barrel, melts, compresses, and pushes materials. This system is a workhorse. It creates nearly all pipe products and many food ingredients. Its simplicity means it is low-cost, maintainable, and best suited to producing a consistent product – either sheet or film, or profile through a fixed die. It is best suited when performance is necessary but simple and reliable.
This configuration is ideal for educational/experimental purposes. It is ideal for universities and R&D teams because it uses the absolute minimum amount of material during the experiment. This is particularly valuable when trying to break new territory in manufacturing applications where waste is almost zero. In addition, the configuration uses very little energy to operate, and you can use it in an energy-efficient and cost-effective way with multiple testing cycles.
This Protein Bar Extruder Machine is suitable for the commercial production of a core product range. It is designed for maximum, day-to-day production of products: straws, small-diameter pipe, and weather strips. It is very effective regardless of the amount of power/large machine requirement. This model will easily fit into most small/medium factories, and the logistics and setup should not be cumbersome. The biggest advantage is that you will produce a stable production of designs with high demand and performance, and reduce the payback time.
This Automatic Protein Bar Line is designed for continuous, high-volume extrusion situations: thick sheets, large diameter pipe, composite decking, where output is everything! You are going to want to use a heavy-duty power supply and coolants to keep torque and temperature manageable on long runs. This is not going to be a machine that is easy to move around; it is designed for a stationary extrusion line that will run for long periods of time. You will see a sizeable upfront cost to purchase the machine.
A twin-screw extruder is more than just a method for moving and processing materials; it provides control and precision. The two intermeshing screws work in conjunction to reliably melt, mix, and compound materials. The twin-screw extruder gives better control of shear and temperature for improved additive dispersion and consistency in materials.
You get accuracy and controllability with this design system. The stiff dispersion that you see with this design is excellent for uniformly distributing your pigments and additives in resins when you are also applying the operation in an ongoing small-batch masterbatch process. The modular screw configuration allows you to change out some segments to optimize for the shear and mixing that you are applying. When using this system, you will also find it easy to clean, especially when moving to a different short run in an R&D laboratory environment.
This Nutrition Bar Making Machine is designed for demanding engineering-grade tasks. It will steadily and accurately process materials like Nylon, Polycarbonate, and ABS, precisely what the automotive or specialty plastics industries are looking for. The machine is constructed well for devolatilizing (removing moisture and trapped gases through vacuum vents), a huge advantage for processed, recycled, or sensitive polymers. You can also select the L/D ratio of 36:1 or 40:1, depending on your desired maximal throughput or mixing energy.
This Energy Bar Production Line is meant for continuous, serious compounding at an industrial level of production. It can manage heavy filler loads, such as calcium carbonate and/or wood plastic composite (WPC) blends, without having to consider slowing down. The drive works on the torque produced by a gearbox so that shear and mixing of the toughest, high viscosity polymers can be accomplished at full production speed. It takes extra energy to do this; however, the design intent was aimed at effectively utilizing energy and directly converting energy into useful work.
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Feature
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Start-up machinery
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Commercial Machinery
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Automation
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Semi-Automatic
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Fully Automatic
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Capacity
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50 - 200 kg/hr
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50 - 500 kg/hr
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Power Load
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10 - 40 KW
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20 - 65 KW
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Area Required: sq Feet
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1000 - 2500 sq feet
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1500 - 4000 sq feet
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Size of the Machine: L x W (Feet) approx.
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8 ft × 4 ft
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8 ft × 4 ft to 200 ft × 12 ft
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Material
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Stainless Steel SS 202 / SS 304
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Food Grade Stainless Steel SS 304
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If you’re launching a company or operating a smaller business, semi-automatic protein bar equipment is an option for you. The semi-automatic protein bar equipment allows your staff to operate all elements of mixing, forming, cutting, and packaging, thus keeping your quality chain fully under control, with a less expensive market entry allowing you to conduct experiments on new recipes with smaller batch sizes. The downside is that you’re leaning a bit more heavily upon labor, and therefore speed and consistency are based upon your employee operators.
For you to run a fully automatic protein bar machine, you would expect the process to be approached differently. In a full automatic operation, all steps – mixing, forming, cooling, cutting, coating, and packaging will all run under the same flow of the machine. Each process is PLC-controlled to make the process more precise and hygienic.
While fully automated machines will have a higher capital cost up front, they have a fully integrated process from mixing, all the way through final packaging, with minimal human involvement required. Automation will provide a major increase in throughput potential in comparison to semi-automated or manual production, will provide more reliable bar size and weight, and will make a major reduction in overall labor costs to run the equipment.
We work with you to figure out exactly what you need, even if that’s a single protein bar making machine for startups or a full production setup. We’re not here to sell you more than you need. We ask the right questions, dig into your goals, and match you with systems that fit the way you want to grow.
Let’s be honest: your equipment should work as hard as you do. That’s why every protein bar machine we build is made to last and made to deliver. We stick to strict quality checks at every step, so when it lands in your facility, it just works clean, consistent, and made for real production.
We make sure your protein bar machine gets to you safely, on time, and set to run. From careful packing to on-site setup, every step is handled with precision so you can get to work without the usual delays
What this means is we don’t just sell you a protein bar machine; we stay with you long after it’s up and running. When something needs fixing or fine-tuning, our technical team is quick to step in, solve the problem, and keep your line moving. That’s how trust is built.
FAQs
Everything you need to know about our protein quality, supply, and delivery answered
Foodsure Machines is a prominent supplier in Nashik that manufactures quality protein bar manufacturing machines with robust production processes.
The protein bar machine industry is rapidly expanding due to an increase in health food startup companies, as well as contract manufacturers making protein bars and energy bars.
Foodsure Machines has fulsome services such as set up, training, and sales service that have earned the respect of many food entrepreneurs.
A small operation can be set up for a modest capital of ₹5 to ₹8 lakh. Automatic/professional/industrial machines will start at ₹25 lakh and above, depending on the machinery.
Profit levels could be expected to be 25% to 40% if manufacturers are capable of manufacturing a higher protein clean label bar for urban cities and export.
Our protein bar machines are trusted worldwide — from the USA to Oman, Zambia to Bangladesh.
We help you select the ideal food machine for your business requirements.
