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A single-screw extruder is made to shape pre-mixed dough. It’s simple, affordable, and easy to maintain. For protein bars, it handles moderately sticky dough best, but it won’t mix complex ingredients on its own. What that means is you will need a separate mixer for high-viscosity, nut- or fruit-loaded dough, and the extruder will reliably form and push the bars through the die.
This machine is made for startups, pilot plants, or anyone testing their protein bar ideas. It handles sticky pastes, high-protein doughs, and granola mixes without hogging floor space. It’s for small nutrition brands, R&D labs, or local suppliers who need flexibility without a big upfront cost.
This machine is for mid-scale production. You can run bigger batches while keeping bars uniform and reliable. It balances higher output with straightforward operation, so you don’t overcomplicate things. It’s for growing brands, co-packers, or businesses supplying regional markets that need steady, predictable production.
What this really means is commercial-scale output you can count on. You get large volumes without compromising hygiene or quality, and the machine is built to run consistently day after day. It’s for established nutrition brands, contract manufacturers, and high-volume operations that need reliable production without surprises.
A twin-screw extruder is the heart of a protein bar line. It mixes, kneads, and pushes sticky, high-protein dough evenly while controlling temperature and shear. Modular screws let you handle nuts, seeds, and powders without clogs. What this really means is every bar comes out consistent in shape, texture, and quality, with no wasted dough or surprises.
Here’s the thing: this machine is perfect for startups or pilot production. Twin-screw technology mixes ingredients evenly and handles sticky, high-protein doughs with ease. It keeps your bars uniform in size and texture while staying compact enough for small facilities. It’s for startups, R&D labs, or local brands that want precise, small-batch production without overspending.
This machine steps up to mid-scale production. You can run larger batches without worrying about consistency. Twin screws handle dense or fibrous mixtures efficiently, prevent blockages, and give your bars a smooth, even texture. It’s for growing brands, co-packers, or regional suppliers that need reliable, steady output while keeping flexibility for different recipes.
What this really means is commercial-scale production you can count on. Twin screws keep the mix uniform and prevent separation, even with dense, high-protein batches. You get high volumes without sacrificing quality, consistency, or hygiene. It’s for established nutrition brands, contract manufacturers, and large-scale operations that need dependable production and consistent results every batch.
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Feature
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Start-up machinery
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Commercial Machinery
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Automation
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Semi-Automatic
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Fully Automatic
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Capacity
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50 - 200 kg/hr
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50 - 500 kg/hr
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Power Load
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10 - 40 KW
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20 - 65 KW
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Area Required: sq Feet
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1000 - 2500 sq feet
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1500 - 4000 sq feet
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Size of the Machine: L x W (Feet) approx.
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8 ft × 4 ft
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8 ft × 4 ft to 200 ft × 12 ft
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Material
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Stainless Steel SS 202 / SS 304
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Food Grade Stainless Steel SS 304
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Selecting between a semi-automatic and a fully automatic protein bar machine is really about how much you want to produce and how hands-on you want to be. Semi-automatic machines a ideal for start-ups, R&D, and small batches. It can handle lighter products like granola and cereal bars, with simpler extruders and cutters, costs less upfront, and needs more attention from operators, plus external cooling. Fully automatic machines are for serious, high-volume production. High-capacity protein bar line handles dense, sticky protein dough, cut with exact control using servo systems, cool on the line, and even package automatically. What this really means is simple: start with semi-automatic to test your product and your market, then move to fully automatic once demand and volume are stable.
We work with you to figure out exactly what you need, even if that’s a single protein bar making machine for startups or a full production setup. We’re not here to sell you more than you need. We ask the right questions, dig into your goals, and match you with systems that fit the way you want to grow.
Let’s be honest: your equipment should work as hard as you do. That’s why every protein bar machine we build is made to last and made to deliver. We stick to strict quality checks at every step, so when it lands in your facility, it just works clean, consistent, and made for real production.
We make sure your protein bar machine gets to you safely, on time, and set to run. From careful packing to on-site setup, every step is handled with precision so you can get to work without the usual delays
What this means is we don’t just sell you a protein bar machine; we stay with you long after it’s up and running. When something needs fixing or fine-tuning, our technical team is quick to step in, solve the problem, and keep your line moving. That’s how trust is built.
FAQs
Everything you need to know about our protein quality, supply, and delivery answered
A fully-automated machine or automatic lines can reach a maximum cost of ₹40-50 lakh, and semi-automated machines may start around ₹6-7 lakh in the country.
Some of the most common issues with protein bar machines are: the dough may get stuck, or be uneven in size, or experience slight jamming. These issues may be prevented long-term with machines getting regular maintenance and calibration.
The normal lifespan of this type of machine is around 8-12 years when serviced, maintained, or when average loads of production are possible.
The protein bar machine in Delhi will firstly mix all the ingredients, extrude the blended dough, then shape the dough into bars, cut the bars, and optionally cool and package the bars.
Simply put, just add the ingredients and set up the machine parameters, as this machine does all the mixing, bar forming, bar cutting, and packaging to efficiently produce protein bars to sell.
Our protein bar machines are trusted worldwide — from the USA to Oman, Zambia to Bangladesh.
We help you select the ideal food machine for your business requirements.
