Engineered for Efficiency and Quality Control
The equipment we supply in Ahmedabad is made to produce a consistently shaped bar on every operation. Each setup is optimized to meet your requirements for recipe, texture, and volume; you get equipment that fits your process, rather than the other way around.
Turn your protein bar ideas into reality. Request a machine quote today and start producing delicious, crunchy bars with ease.
A Single Screw Extruder for protein bars has a single screw rotating within a cylindrical barrel. The screw rotates and the barrel fills with a normally viscous dough, which mixes and compresses the dough into a continuous extrudate log that is extruded through the front die of the extruder. Single screw extruders are simpler in design, less expensive to manufacture, and generally are used to process simpler to mix consistent formulations.
This energy bar production line is designed for startup, low-volume production, or R&D laboratories. It offers a lower output and cost, and is well-suited for highly specialized products or pilot batches, such as certain types of namkeen or low-volume recycling plastic projects. Its size and power demand are a good starting point for new manufacturers.
This extruder features a slightly above-average capacity in efficiency at an average price while not sacrificing original needs for scaling, where some consistency in volume is needed. Based on comparison to the 50 kg/hr extruder, this is typically higher powered for the motor and is utilizing a wider screw diameter, creating potential for improved throughput and process stability for material types, like PVC pipes, or simple snack foods.
This automatic protein bar line has features specifically intended for industrial use and is designed for medium to large-scale use. Promising large processing and continuous flowing outputs. Heavy-duty design is usually built in, with PLC control for more precision and heavy usage of electricity (i.e., up to 25 kW), essential for industrial demand, continuous processing of applications such as plastic granules or commercial fish/animal feed.
The Twin Screw Extruder (TSE) is considered best for the uniform mixing and blending of sticky, messy components (e.g., protein powder, nuts, adhesive). The two screws move the product around and mix the ingredients until a reasonably uniform mass is formed that looks like a rope, which is then cut into bars.
Typically, an independent vehicle, or R&D small batch pilot plant, is meant to provide a high degree of control associated with complex or very high-value formulations. Ideal for developing new formulations, small batch formulation testing, and pre-production testing with a high degree of control.
This nutrition bar making machine extruder is a mid to small-sized commercial capacity extruder, which means that it can do little and mid-sized production runs. It is a happy medium for control versus throughput, and is often employed to extrude high-end snack foods, specialty ingredients, or as part of the first commercial run process.
This is a high-capacity industrial machine designed for compulsive and continuous, high-volume production. Heavy-duty industrial machines will be designed robustly. Many industrial heavy-duty machines are typically PLC-controlled, which provides the same reliable, repeatable process for high-volume manufacturables.
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Feature
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Start-up machinery
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Commercial Machinery
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Automation
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Semi-Automatic
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Fully Automatic
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Capacity
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50 - 200 kg/hr
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50 - 500 kg/hr
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Power Load
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10 - 40 KW
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20 - 65 KW
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Area Required: sq Feet
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1000 - 2500 sq feet
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1500 - 4000 sq feet
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Size of the Machine: L x W (Feet) approx.
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8 ft × 4 ft
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8 ft × 4 ft to 200 ft × 12 ft
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Material
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Stainless Steel SS 202 / SS 304
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Food Grade Stainless Steel SS 304
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Semi-automatic machines used for protein bar production typically require a lower investment in the beginning phases of paying for manufacturing equipment. This is ideal for small batch production or start-ups, as you have the flexibility to change recipes and small batch runs that have been altered for efficiencies in product recipes; however, these versions will also require more labor with hands-on processes such as mixing in your ingredients, transferring the product.
The fully automatic machines, technology-wise, require more capital in the beginning stages of purchasing the manufacturing machines, but are able to refill the machine, produce a more consistent product, and maintain higher production speeds for shorter periods of downtime. It also takes less labor as you are not involved in all of the processes like mixing, packaging, and it will also automate every step in the process.
We work with you to figure out exactly what you need, even if that’s a single protein bar making machine for startups or a full production setup. We’re not here to sell you more than you need. We ask the right questions, dig into your goals, and match you with systems that fit the way you want to grow.
Let’s be honest: your equipment should work as hard as you do. That’s why every protein bar machine we build is made to last and made to deliver. We stick to strict quality checks at every step, so when it lands in your facility, it just works clean, consistent, and made for real production.
We make sure your protein bar machine gets to you safely, on time, and set to run. From careful packing to on-site setup, every step is handled with precision so you can get to work without the usual delays
What this means is we don’t just sell you a protein bar machine; we stay with you long after it’s up and running. When something needs fixing or fine-tuning, our technical team is quick to step in, solve the problem, and keep your line moving. That’s how trust is built.
FAQs
Everything you need to know about our protein quality, supply, and delivery answered
The price for semi-automated machines starts at about ₹3.5 lakh and can go to ₹20 lakh for a completely automated production line.
The protein bar machine industry is rapidly expanding due to an increase in health food startup companies, as well as contract manufacturers making protein bars and energy bars.
Foodsure Machines has fulsome services such as set up, training, and sales service that have earned the respect of many food entrepreneurs.
A small operation can be set up for a modest capital of ₹5 to ₹8 lakh. Automatic/professional/industrial machines will start at ₹25 lakh and above, depending on the machinery.
Profit levels could be expected to be 25% to 40% if manufacturers are capable of manufacturing a higher protein clean label bar for urban cities and export.
Our protein bar machines are trusted worldwide — from the USA to Oman, Zambia to Bangladesh.
We help you select the ideal food machine for your business requirements.
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